PrimeTest Automation offers turnkey automated, semi-automated, and manual assembly systems. We design and fabricate both synchronous and non-synchronous automated assembly systems utilizing manual work stations, conveyors, rotary indexers, and robots.
Rotary index dials can be the perfect solution for repetitive operations requiring short cycle times. Dials can be customized to perform a combination of assembly, process, and test operations.
Conveyor assembly systems offer the ability to combine automated, semi-automated, and manual assembly processes while providing a means to easily integrate standard equipment and process controls.
Robotic systems emphasize flexibility. When multiple tasks, varying ...
PrimeTest Automation delivers custom test, measurement, and data acquisition systems that include the best hardware and software available. Drawing on vast resources from multiple disciplines, each system is carefully designed and constructed to provide the most accurate and repeatable results. Test systems can be deployed as standalone or as part of an automated line such as a rotary index dial or conveyor. As a National Instruments Alliance Member and VAR+, PrimeTest Automation is recognized as a world class supplier in the industry. With architect-level certification in LabVIEW, PrimeTest Automation engineers consistently and rapidly create innovative software solutions for even the most sophisticated test and measurement ...
PrimeTest Automation offers comprehensive machine vision solutions from the ordinary to the most challenging applications. Leveraging the latest industrial cameras, powerful image processing algorithms, and extensive engineering experience allows vison systems to be delivered that perform everything from routine inspection to the sophisticated high speed sorting.
Additional features, such as options for marking, labeling, database results storage, and a human machine interface, can also be included according to customer requirements. Our systems are available with a comprehensive set of mechanical, pneumatic, plus electrical drawings, as well as a manual for operation and maintenance. If required, PrimeTest Automation can ...
We develop turnkey marking solutions for applications ranging from product traceabilityto permanent part marking. We specialize in integrating equipment from leading marking system manufacturers into our laser, ink jet, pin stamp, and printed label solutions.
These marking systems are used to apply identification marks such as product names, date codes, serial numbers, 2D barcodes, 3D barcodes and manufacturer names on all objects from automotive components to shampoo bottles. Marking data for our automated system can be fed manually, scanned, or downloaded from a computer.
Additional options such as custom part handling/fixtures, power protection systems, and fume extraction systems can be provided too. We ...
We develop turnkey welding solutions integrating ultrasonic welding, resistance welding, heat staking, and soldering equipment into our automated systems. Fully customizable, these welding systems are suitable for joining various types of materials including plastic and metal.
Welding systems are provided with integrated safety enclosures as well as the required fixturing, tooling, and automation to facilitate automated welding. For effective weld process control, the systems can be equipped with weld monitoring features. Integrated process monitoring systems are used to control the weld current, holding force, and holding time. We utilize welding equipment from a range of leading brands, including Branson, Dukane, Rinco, ...
PrimeTest Automation is a quality supplier of robotic assembly systems. Multi-axis robots represent a flexible automation platform that is easily expandable and well suited for complex assembly requirements. When multiple tasks, varying part placements, complex motion, or sophisticated interactions are required, the capabilities of a robot offer an advantage over traditional hard tooling.
We source robotic components from all leading manufacturers, including Fanuc, Epson, Denso, and Yamaha. This flexibility allows us to offer multi-axis robots that provide flexible automation platforms such as 4-axis SCARA arms and 6-axis robotic systems. We design and fabricate the necessary custom end-of-arm tooling in our full-equipped ...
IRIDESS or Infrared Imaging Defect Evaluating Surface Scan is our thermal imaging system for product label inspection. This patent pending inspection system uses radiant energy to induce a temperature change and captures a thermal image of the label. The software then analyzes the image to detect any labeling defects such as bubbles and wrinkles.
We can integrate this system around existing conveyors to support speeds of up to 100 fpm. The IRIDESS system can handle inspection rates in excess of 120 ppm. PC-based control software enables operators to trigger inspections and track the rejects on a conveyor. Results from the inspection process are stored in a database and include details such as the time stamp, defect ...
We manufacture packaging systems for a variety of industries ranging from pharmaceutical and consumer goods to cosmetics. Our packing systems can be equipped with vibratory feeders, conveyor feeders, vision inspection equipment, labeling equipment, and ink jet/laser marking equipment. The vision inspection systems facilitate product verification prior to sealing, conveying, and accumulating.
PrimeTest Automation offerings include integrating robotic loaders capable of handling customer specified packages such as bags and trays into standard case erectors and case sealers.